Coming Soon
Home > Forum


« previous next »
Pages: [1]   Go Down

Author Topic: Radiator Braces  (Read 5494 times)

0 Members and 1 Guest are viewing this topic.

Offline TMKIWI

  • Professional
  • *****
  • Posts: 1634
    • View Profile
Radiator Braces
« on: February 21, 2011, 07:42:42 PM »
I was knocked off my bike last weekend by an idiot who could not start his 250F. He rolled back as I was passing him knocking me down a bank. >:(
This was the result.



So I decided to not let it happen again.
Here are my new Braces I made out of 3mm plate with 8mm rod joining them together.
I looked at buying sum but didn't think the Devols were strong enough. I call these Kiwi Tuff.





The Radiators are sandwich between the 2 sides. The 8mm rods stop them from being crushed.



End result with the original plastics still fitted.
These are alot cheaper then a new radiator.
Logged
If you don't fall off you are not going hard enough

Offline riffraff

  • Professional
  • *****
  • Posts: 487
  • Still smokin' after all these years
    • View Profile
Re: Radiator Braces
« Reply #1 on: February 21, 2011, 07:49:16 PM »
That's pretty nice looking TM, was it a home or work project? and did you replace the radiator or is it hidden by the gaurd?
Logged
aaahhhhh yes, I remember the good old days

Offline TMKIWI

  • Professional
  • *****
  • Posts: 1634
    • View Profile
Re: Radiator Braces
« Reply #2 on: February 21, 2011, 07:58:41 PM »
I work for myself so it was a home project. ;)
It was the left rad and yes it is hidden. :-X
It wasnt leaking so I put it back on for the time being.
I will order another but have just bought new Boots & Helmet and have run out of bike funds.
Logged
If you don't fall off you are not going hard enough

Offline rookie

  • Expert
  • ****
  • Posts: 110
    • View Profile
Re: Radiator Braces
« Reply #3 on: February 21, 2011, 08:13:17 PM »
very nice braces!!

Logged

Offline MyckMcClung

  • Professional
  • *****
  • Posts: 812
    • View Profile
Re: Radiator Braces
« Reply #4 on: February 21, 2011, 08:53:41 PM »
nice work. I run the Devols, they're stout. I would have made an aluminum brush guard though.
Logged
If a pair of 2" brass balls isn't working, I doubt that the 3" model will make much difference.

Offline Coop

  • Global Moderator
  • Professional
  • *****
  • Posts: 2183
    • View Profile
Re: Radiator Braces
« Reply #5 on: February 22, 2011, 04:05:42 AM »
Very nice!
Logged
- Mike - Don't take life so seriously, nobody gets out alive.

Offline Charles Owens

  • Professional
  • *****
  • Posts: 756
    • View Profile
    • Two Stroke Motocross
Re: Radiator Braces
« Reply #6 on: February 22, 2011, 06:34:07 AM »
Nice work TM!
Logged

Offline SachsGS

  • Professional
  • *****
  • Posts: 1235
    • View Profile
Re: Radiator Braces
« Reply #7 on: February 22, 2011, 08:31:59 AM »
Nice job! Did you fab the braces with a shear/press/hole punch etc. in a shop or did you make them at home with hand tools and a vice?

 I met Ted (I think that is his first name) Devol many years ago when he was starting out in a little garage in the back of his House in Seattle. ;D
Logged

Offline TMKIWI

  • Professional
  • *****
  • Posts: 1634
    • View Profile
Re: Radiator Braces
« Reply #8 on: February 22, 2011, 11:02:22 AM »
Thanks guys.
I made them at work. I have a lath,welder.drill press etc.
I cut the holes with a hole saw and then cleaned them out with an air dremel.
Yes the Devols are good I just wanted to keep the rad fins as I have heard you loose cooling at slow speeds with front brush guards.
The Devols are made out of 2mm and I wanted something a bit stronger.
The other thing was I couldn't find out which Devold fitted my bike. I have heard KTM one fit, but which ones I was not sure.
It was just easier to make some then risk getting the wrong ones.
Logged
If you don't fall off you are not going hard enough

Offline Super Trucker

  • Professional
  • *****
  • Posts: 377
    • View Profile
Re: Radiator Braces
« Reply #9 on: February 22, 2011, 08:53:28 PM »
Quality work TMKIWI, that,s cool that you can make stuff for your bike.
Logged

Offline downonmonday

  • Expert
  • ****
  • Posts: 129
    • View Profile
Re: Radiator Braces
« Reply #10 on: February 23, 2011, 09:40:13 AM »
Wow, those look better than the high priced aftermarket braces!
Logged
2000 Honda CR 250, 2004 Suzuki RMZ 250, 2004 Suzuki GSXR 750, 2004 Dodge Ram 1500 Hemi Sport
Pages: [1]   Go Up
« previous next »