I agree with you in regards to the CRF450 handling like a tank. I think some of that is because
of the 20+ lb weight increase over the CR250. Some of it is due to thumpers steering mostly
with the front wheel instead of the rear like a two stroke, and some of it is due to the linear
power delivery of the four stroke that makes the bike feel less lively (and more boring).
I raced the CR250 until 2004 when I switched to the CRF450, so I had first hand experience with
both powerplants in the gen 3 frame. IMO, the type of engine had more to do with the difference
in feeling between the two than anything else.
My comment about Honda not noticing the CR500AFs was more to do with Honda making the decision
to abandon the open class two stroke years before the four stroke became their dominant (and now,
only), offering. I'm sure Honda notices the 500AFs, I guess I should have said they don't care since
two strokes and 500s don't fit in their corporate plans.
From what I understand, the "CR" restriction has to do with licensing issues. Only Honda Motor Corp
can build and sell CRs. Unlike you and I, AJ, as an affiliate with a Honda dealer, could face legal action
for ignoring that. He had to obtain a waiver from Honda just to assemble 500 engines after the OE supply
ran out.
None of the manufacturers want their 250Fs racing heads up with 250 two strokes for reasons you and I
know too well.
The suspension changes between the CRF450 and the CR500AF for my weight and ability (180 lbs vet A),
consist of a switch from a 5.4 to a 5.6 shock spring, sticking with the exsisting .435 fork springs, some
valving changes and a longer shock clevis. The forks and shock are the Pro Circuit "works" Showas right
off of my 2008 CRF450.
That bulge in the ignition cover is to prevent rocks and crap thown up by the front wheel from damaging
the shift lever. That's what I was told by several members on "banned". I thought it was there to clear
the clutch actuating arm since the cover is narrower than the stocker. I powder coated the right side
case cover and the water pump cover for increased durability. I got the color match when I built a CR250
engine for another project.
By the way, why did you stop doing the conversions? You do outstanding work, and we need more shops
out there offering services fo the DIYer.
dogger