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« on: February 25, 2010, 08:32:44 AM »
I don't have any first hand experience with the four bangers but everyone I race with tells me the problem with the 250F is the valve train. Something goes awry and you end up getting new valve train and a head. The number I keep hearing is $1500 per fix and to plan on it at least once a year. In general I hear the 450f is much more reliable HOWEVER out of the two 450F riders I ride with the most one had to have the head done twice and the other even had to replace his cases.
In contrast I get a lot of hours on my ringading and chain/sprockets, air filters, piston/rings (once a year), brake pads and tires are about all I ever have to replace. I started using Seal Savers to drastically cut down on fork seal replacment. This will be my 5th year on my current bike so I've got some history with it. Sad that I just can't find an suitable replacement for it, regardless of what the mags say those 05-07 CR250s are just a killer machine.
In any event, for your purposes I would get an estimate on what it would cost to replace the head, valves, camshaft, timing chain, getting the cylinder replated, and put in a new piston. That would be the cost of a catastrophic failure in the valve train at high RPM.