Two Stroke Motocross
Two Stroke Motocross Forum => General Two Stroke Talk => Topic started by: motoxr377 on August 10, 2011, 05:01:02 AM
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Hey all,
I bought a RM just like the one I used to have, back in December.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/rmboughtpic.jpg)
...took it to the track a few times, where I realized it was too softly sprung by about 50 lbs.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/rm125wideopen.jpg)
...so when I recently returned from Afghanistan, I decided to strip her bare to find worn bearings, and an almost-seized swingarm pivot bolt. That was pretty scary. She's getting new everything, and I plan on posting updates often to track progress and purchases.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/RMshopstripped.jpg)
I fired up the bead blast cabinent and cleaned up the powervalve covers, water pump cover, and hubs for powdercoating.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/RMbluehubs.jpg)The hubs were picked up today, and came out great! I'm getting the frame coated in the same transluscent blue.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/RMbeadblasted.jpg)
More to follow! Lots of pics to take as the parts roll in!
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Hey cool man! That blue is gonna look sweet with the yellow plastic. :)
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Looks like a great project. The hubs turned out nice! Be advised if that is a base coat clear coat
translucent, it may not respond well to the bump and grind of motocross. You might want to
consider using a super durable clear or possibly a one step powder that matches the hubs on your
frame.
What kind of performance upgrades are you thinking about?
Looking forward to seeing your progress pictures.
Have fun with it.
dogger
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Nice blue ( Old 80's Style ). ;D
Great bikes RM's.
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Lookin forward to this, hubs look sweet!
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Good work so far.
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Looks like a great project. The hubs turned out nice! Be advised if that is a base coat clear coat
translucent, it may not respond well to the bump and grind of motocross. You might want to
consider using a super durable clear or possibly a one step powder that matches the hubs on your
frame.
What kind of performance upgrades are you thinking about?
Looking forward to seeing your progress pictures.
Have fun with it.
Thanks for the positive feedback everyone.
Thanks for the info, dogger. The first coat was silver, then the blue, then a clear coat.
For performance gains right now the internals will be stock, and I plan on goin to Eric Gorr's 144 kit once it needs a top end again. I have a full Hinson clutch that was NOS from a factory support team (hub, plates, basket, etc), a Boyesen Rad valve on the intake side, and a pro circuit works pipe with R304 silencer. I'm picking up the parts this Saturday. There are more to list as well... like gold Excels... But I don't want to spoil it!
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gold rims on suzukis look awesome!!!!!!
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This is going to be awesome, I cant wait!
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That is going to be one sick bike for sure
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Blue looks great on the RM,s I had the same bike,put a FMF 2map toggle switch ignition-wolf made the ignition, a SRS HGS pipe with a trick SRS silencer, carbon tech mid to top reeds, back the tensioner adjuster out-so the power valve opens quicker, RG3 clamp, pro-action revalve,with stiffer springs-still too soft, pc pegs. Pipe and ignition woke it up,ran great it was faster than my 04 cr125 stock, not a 06 cr125 tho. With the 04 cr125 ported and carb borred to 40mm, it would kill the RM, just saying. Still the RM,s a great bike,except the pegs are too low, hit the ground with feet on the pegs, they raised them in 02.
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Got up to NY yesterday and worked with my father on truing the wheelsets, and also brought up the engine to disassemble and reassemble, by his expert hands (and tools). Also picked up some more parts!
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/RMmoneyshot.jpg)
NOS out-of-production sand cast magnesium Pro Circuit covers... found on eBay!
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/PCcovers.jpg)
getting the stem pressed in to the new lower clamp, new upper clamp as well.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/clamps.jpg)
Zeta brake clevis, PC axle blocks, WC frame guards, and a Universal skidplate which I'm not too sure about.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/chassisparts.jpg)
The powdercoater did a great job on the wrinkle-black coating.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/blackcovers.jpg)
The MotionPro deluxe suspension service tool should keep headaches manageable.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/MPdeluxsusptool.jpg)
hubs and rims united! looks cool!
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/hub_rim2.jpg)
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/hub_rim.jpg)
Hinson basket, hub, pressure plate, discs, and springs, score!
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/hinsonclutch.jpg)
As always, more to follow! Soon!
Blue looks great on the RM,s I had the same bike,put a FMF 2map toggle switch ignition-wolf made the ignition, a SRS HGS pipe with a trick SRS silencer, carbon tech mid to top reeds, back the tensioner adjuster out-so the power valve opens quicker, RG3 clamp, pro-action revalve,with stiffer springs-still too soft, pc pegs. Pipe and ignition woke it up,ran great it was faster than my 04 cr125 stock, not a 06 cr125 tho. With the 04 cr125 ported and carb borred to 40mm, it would kill the RM, just saying. Still the RM,s a great bike,except the pegs are too low, hit the ground with feet on the pegs, they raised them in 02.
cool!
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Gunna look good.
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Oooooh yeah, gunna be sweet :D
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ooohh :o
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The Motion Pro Rim Locks are nice.
I put everything together with my father, the covers arent bolted on because I needed to install the water impeller still. Enjoy!
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/wheeltrued.jpg)
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/rearwheelcomplete.jpg)
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/engine_hinson.jpg)
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/engine_together.jpg)
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:o Beautiful!
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Gotta love a big pile of new parts. :D
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Looks awesome dude!
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Looks awesome dude!
Thanks! I hope it comes out cool, it's been a big investment for a decade-old bike. Modern vintage?
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Sensational! Gunna be sooo nice :D :D :D :D
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Got the frame today! Same color as the hubs 8)
Installed the steering stem races, and triple clamps.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/frame_bare.jpg)
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/frame_trees.jpg)
More to follow! Slowly...
I'd like to thank Final Touch Powdercoating in Spring Lake, NC
http://finaltouchpowdercoating.com/ (http://finaltouchpowdercoating.com/)
But mostly, I'd like to thank Brett at ICW Bike Stands/Radiator Repair. He fixed the frame and straigtened a bent radiator for a great deal when I dropped by his shop in Clayton, NC. He advertises in the back of most magazines and builds works-style radiators, seam welding, and bracing, available to the public. His work is featured on ARMA's Suzukis, JGR's Yamahas, and so on. But most of all, he's a stand-up hero, and one of the last people I can surely say that about anymore (plus, his rides are an '05 and '09 YZ125).
Check him out at http://www.icwbikestands.com/Site/Home.html (http://www.icwbikestands.com/Site/Home.html)
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Ya teasing now....................just hurry up n finish it!! :D :D :D :D
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Ya teasing now....................just hurry up n finish it!! :D :D :D :D
Sorry! :D
The suspension's on it's way to Factory Connection right now. Although it's a one day turnaround, it takes a week's shipping both ways! To add to that, I'm attending a course this month that takes me away from the bike and family for a couple weeks... :(
Should be close by the end of October!
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End of October??!!! Killing me!
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Its surely gunna be worth the wait :D
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Wow that frame looks great.
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That frame color looks awesome.
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End of October??!!! Killing me!
Ahead of Schedule! ;D
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/framewengine.jpg)
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Wicked! :D :D
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Your bike is looking good!
I went to high school in Harnett county, just north of Spring Lake. My Parents still live there and my Dad rides all around NC at Firelane mx/atv training facility, Wide Open, Windy Hills, NC Motorsports Park ,etc....! I don't make it down there very often, but when I do we ride alot!
He rides a 450, but at least he is riding! Haha.
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Wicked! :D :D
Thanks man! Your signature makes me laugh every time I see it.
Your bike is looking good!
I went to high school in Harnett county, just north of Spring Lake. My Parents still live there and my Dad rides all around NC at Firelane mx/atv training facility, Wide Open, Windy Hills, NC Motorsports Park ,etc....! I don't make it down there very often, but when I do we ride alot!
He rides a 450, but at least he is riding! Haha.
That's pretty awesome, I've only ridden Devil's Ridge and Wide Open so far. Good tracks. A lot different than the ones I grew up on in District 3&4 (Broome-Tioga and Unadilla). New York tracks are rocky as hell. Put on the hour meter and exhaust today.
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/rmpipeinstall-1.jpg)
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/rmbuildsilencer.jpg)
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Lookin better and better
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that sub-frame looks really close to mine......you may have inspired me to upgrade a generation on my plastics!.....oh yeah and that bike is going to look sick when you are done!
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Its going to be almost too pretty to get it dirty...
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Its going to be almost too pretty to get it dirty...
Isnt it! But i reckon wanting to ride it will far out weigh wanting to keep it clean.
That nice blue frame and clean as new engine/pipe etc looks so good, top work
;)
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Its going to be almost too pretty to get it dirty...
Never! Besides, I need a chance to break these in... just arrived!
Image is a clickable thumbnail
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/th_suspensionarrived.jpg) (http://s15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/?action=view¤t=suspensionarrived.jpg)
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Put the front end on today, more to follow as always...
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/frontendmounted.jpg)
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Those hubs are so sick
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Got bored today as I'm waiting on a lower shock bolt, handlebars, and radiator hose to finally slap this thing together! Here's some progress...
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/RMrightpegs.jpg)
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/RMalmostdone3.jpg)
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/RMalmostdone2.jpg)
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/RMalmostdone.jpg)
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Thats porn dude!
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Beautiful, simply beautiful! Can't wait to start my winter project
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Very very nice :D
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Thats gonna be a SWEET bike!!!
Props on your work so far. Can't wait to see the final picture!
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:o Delicious!
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Thanks guys! Stay tuned, it'll be done THIS WEEKEND!!!
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It's coming along great!
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It's coming along great!
Thanks Coop! Just finished up in the garage for tonight...
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/frontendfinished.jpg)
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8)
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Sweeeeeet :D
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Just need grips, a kill switch, chain, brakes bled with new pads, and some numbers! :P
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/RMbeforegraphics.jpg)
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Very nice, some TSM Graphics would look killer on that setup! 8)
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Such a sweet bike! I was thinking of trying to get a winter project, but i've never rebuilt an engine before. Did you reference any website or post that could help me out?
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Co za asy!
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Such a sweet bike! I was thinking of trying to get a winter project, but i've never rebuilt an engine before. Did you reference any website or post that could help me out?
Take your time, buy a factory service manual from your dealer and study every procedure so that you fully understand it. Then proceed! Ask questions is the Technical forum.
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As of yesterday morning:
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/done.jpg)
As of this morning after my first ride ;D
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/firstride.jpg)
Runs great, I slowly have to work my way leaner on the jetting from the factory settings. Woohoo!
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Good picture with my daughter and future WMX star. 8)
(http://i15.photobucket.com/albums/a397/BugliariN/2001%20Suzuki%20RM125/pheebNme.jpg)
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needs gold protapers to match those wheels.
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Great looking bike, well done! Now you need to get her dirty! 8)
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needs gold protapers to match those wheels.
I prefer Renthals, otherwise I'd agree
Great looking bike, well done! Now you need to get her dirty! 8)
Thanks man, working on it! If all goes well, my next project will be a "beer-can 500" ;) ... anyone?
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Excellent job on the rebuild mate, looks every bit as good as i thought it would, well done :-) lookin forward to ya next project
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Excellent job on the rebuild mate, looks every bit as good as i thought it would, well done :-) lookin forward to ya next project
Thanks bud, right now it looks like a CR500 engine in a 03-04 CRF450R chassis. I'll break ground hopefully this spring!
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looks awesome! SUZUKI!
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Looks great, you did nice work there on the bike and the kid :D