Two Stroke Motocross

Two Stroke Motocross Forum => General Two Stroke Talk => Topic started by: Lolerbabop on May 01, 2013, 12:55:56 PM

Title: Engine choice
Post by: Lolerbabop on May 01, 2013, 12:55:56 PM
What would be the best air cooled 250+cc engine for a cafe racer style motorcycle? Best as in good power, easy to work on and spare parts available.
Title: Engine choice
Post by: factoryX on May 01, 2013, 01:00:28 PM
Probably a yamaha it/yz motor
Title: Engine choice
Post by: Lolerbabop on May 01, 2013, 01:06:21 PM
When did those get liquid cooling?
Title: Engine choice
Post by: factoryX on May 01, 2013, 02:30:00 PM
82/83?
Title: Engine choice
Post by: SachsGS on May 01, 2013, 02:30:32 PM
IT never, YZ 1982.

I would go KTM GS250/400 6 speed.
Title: Engine choice
Post by: factoryX on May 01, 2013, 02:31:03 PM
yz490-wr500 were the last air cooled models though.
Title: Engine choice
Post by: Coop on May 01, 2013, 02:50:50 PM
The YZ/IT 490 engines kind of stink in my opinion. If you ever rode one you would know why. Vibes, pinging, short gearbox. They would not be my first choice for sure. Any air cooled big bore 2T is going to have quirks, but the YZ/IT 490 engines just seemed to have more of them haha.
Title: Engine choice
Post by: Lolerbabop on May 01, 2013, 04:23:23 PM
What about the 1980's cr500 engines? Are they any good? I'm thinking of using a 1970's Honda CB350/500 frame and a Honda engine kinda fits... You know...

This is pretty much what i'm after (but red), but with a bigass 2 stroke powerplant. (500Two LOL)

Title: Engine choice
Post by: factoryX on May 01, 2013, 04:56:49 PM
Well, the early yz250/465 had right side exhaust port exit. Everything else mentioned here is center port other than the it250 motor.

As for yz/it 490 having their issue, stock yes. Cleaned up no. Modern carbs do wonders for these air cooled monsters. As for the wr500, it was actually very reliable.

The reason I tossed the it motor into the picture was due to the lighting coil, but you can throw a battery operated light on there though.
Title: Engine choice
Post by: VintageBlueSmoke on May 01, 2013, 05:23:48 PM
RD400

Bring back the Daytona Special!
Title: Engine choice
Post by: factoryX on May 01, 2013, 05:46:19 PM
x2  :D
Title: Engine choice
Post by: Lolerbabop on May 01, 2013, 05:48:14 PM
Modern carbs do wonders for these air cooled monsters.
I was kinda thinking i'd throw a SmartCarb on there.

lighting coil.
Doesn't Service Honda make lighting coils for cr500's from 84 and up?
Title: Engine choice
Post by: factoryX on May 01, 2013, 06:08:39 PM
APT or Lectron would work great, even a PWK 34-36mm carb would work okay. With the lectron you can get an adjustable powerjet and to top it off a choke cable for the handle bars. I've heard some issues with APT on burning up top ends on extended WOT, but the only instance I've heard of this was some dude trying to do the Dakar with a ktm 125 lol. APT makes the most power out of both but lectron is a very close second.
Title: Engine choice
Post by: 2T Institute on May 01, 2013, 10:29:20 PM
Spoiled for choice.

TS400, bullet proof bottom end very tunable engine.
ANY disc valve Kawasaki Big Horn(350) or Bison(250) engine , bullrt proof bottom end and tunabilty is off the scale.
Disc Valve Can Am/Rotax 244 again bullet proof bottom ends and very very tunable engine.

YZ490 is s complete shitter the 465 is much better.
Title: Engine choice
Post by: factoryX on May 02, 2013, 12:03:22 AM
Stock for stock I agree the 490 is worthless. But with some work its not.
Title: Engine choice
Post by: Uniflow on May 02, 2013, 09:04:58 AM
I think what you need is a Tandem twin 700cc, cylinders tilted at 30 / 40 degrees forward, gearbox underneath, one chamber forward and under the bike, other out under the seat. 140 HP. Chrome molly ladder frame and spoke wheels. Nice fat noisy chambers. Well that's what I would like! I've often thought about such a cafe racer. As 2T says anything with Rotary Valve.
Although I do have patterns for a three cylinder ( 1050cc ) case reed engine just needs a gearbox cases added to the pattern. I haven't owned a road bike in 30 years ( XS1100 last road bike ) and look at the modern road bikes with distaste, all the same. A large twostroke twin or three would be quite nice I'd say. 
Good looking Honda though.
Title: Engine choice
Post by: Jeram on May 02, 2013, 11:32:06 AM
Problem I've seen with the triples (banshee billet triple motors) is that the width is extraordinary because the clutch gear is on the end of the crankshaft.
So the motor is the width of a triple plus a clutch basket.

Is it possible to put the clutch gear between cylinders 2 and 3?
That would do wonders for making the engine compact :)
Title: Engine choice
Post by: 2T Institute on May 02, 2013, 12:46:06 PM
I think what you need is a Tandem twin 700cc, cylinders tilted at 30 / 40 degrees forward, gearbox underneath, one chamber forward and under the bike, other out under the seat. 140 HP. Chrome molly ladder frame and spoke wheels. Nice fat noisy chambers. Well that's what I would like! I've often thought about such a cafe racer. As 2T says anything with Rotary Valve.
Although I do have patterns for a three cylinder ( 1050cc ) case reed engine just needs a gearbox cases added to the pattern. I haven't owned a road bike in 30 years ( XS1100 last road bike ) and look at the modern road bikes with distaste, all the same. A large twostroke twin or three would be quite nice I'd say. 
Good looking Honda though.

Carlo Mattaroti has already done similar though just 250cc.



Title: Engine choice
Post by: motoxr377 on May 02, 2013, 01:27:51 PM
RD400

Bring back the Daytona Special!

Get one! I've got some parts to sell you.
Title: Engine choice
Post by: SwapperMX on May 02, 2013, 02:20:46 PM
I think what you need is a Tandem twin 700cc, cylinders tilted at 30 / 40 degrees forward, gearbox underneath, one chamber forward and under the bike, other out under the seat. 140 HP. Chrome molly ladder frame and spoke wheels. Nice fat noisy chambers. Well that's what I would like! I've often thought about such a cafe racer. As 2T says anything with Rotary Valve.
Although I do have patterns for a three cylinder ( 1050cc ) case reed engine just needs a gearbox cases added to the pattern. I haven't owned a road bike in 30 years ( XS1100 last road bike ) and look at the modern road bikes with distaste, all the same. A large twostroke twin or three would be quite nice I'd say. 
Good looking Honda though.

Carlo Mattaroti has already done similar though just 250cc.





God damn 2T .... That looks amazing. Any more info or specs on that thing, and what it is going to be ??
Title: Engine choice
Post by: factoryX on May 02, 2013, 07:30:51 PM
I love how this thread went from air cooled two stroke motors to 100% hand machined 250 twins punching out 70-80hp+. lol indeed.
Title: Engine choice
Post by: Lolerbabop on May 02, 2013, 07:36:27 PM
Le impossibruh to create thread on dis website witout some geezer hijacking it.*











*Kidding... Sheez.
Title: Engine choice
Post by: Uniflow on May 02, 2013, 11:41:37 PM
2T , that would appear to be both cranks turning the same way, 180 degree firing? On the 250 shown. Single idler in the middle ( clutch gear ). Same as this one only a 700cc. I had a lot of trouble with the gear to crank attachment on this engine. Perhaps the gears were just too small.
The three cylinder cases shown have the take off between cylinder 1 and 2
These are aviation engines with only a gear reduction. I have posted these before.
Make a great cafe racer engine ( three cylinder should be good for about 200HP ) Where would all the chambers go? Perhaps reverse the middle cylinder? Sorry don't want to hijack this post, just wouldn't it be a great project with a little time and money spare?







Title: Engine choice
Post by: Jeram on May 03, 2013, 12:14:59 AM
uniflow,
so as not to get offtopic any more:

Can you email me with a ballpark of what you think it would cost to mate a gearbox up to that motor + produce the motor.
you made the very smart choice to put the gear in between cylinders 1 and 2!

I think I wouldn't mind building a 1070 triple in a year or two once the other projects are out of the way
Title: Engine choice
Post by: 2T Institute on May 03, 2013, 12:24:08 AM

God damn 2T .... That looks amazing. Any more info or specs on that thing, and what it is going to be ??

Look up Carlo Mattarozzi on FB (he's got a VERY nice Villa 490) he just made it for something to do. I think the crank gears are paired and the clutch runs off one gear Neil he just made it and put it in a frame he made, just to do track days on. Carlo is apparently a old school Italian craftmen with a CNC shop at his diposal. He recently made Morbidelli MBA copy engines.
Title: Engine choice
Post by: Uniflow on May 03, 2013, 01:26:31 AM
Jeram, how to make a small fortune at motorcycle building       start with a large fortune!
Title: Engine choice
Post by: factoryX on May 03, 2013, 07:38:39 AM
 ???
 Lolerbabop Just post up what you do looks an awesome build idea. I'll sell you an 82 it250 motor that I have for $150 + shipping haha.  :P
Title: Engine choice
Post by: Lolerbabop on May 04, 2013, 07:03:57 PM
Ok, screw this!!! I'm gonna do something smaller... Like a Zundapp KS125 1976. Just gotta build another seat and strip it of everything unecessary and it'll be one sweet cafe racer.
Title: Engine choice
Post by: Jeram on May 04, 2013, 09:55:03 PM
Ok, screw this!!! I'm gonna do something smaller... Like a Zundapp KS125 1976. Just gotta build another seat and strip it of everything unecessary and it'll be one sweet cafe racer.

just attach some fake cooling fins to an RM motor :P
Title: Engine choice
Post by: Lolerbabop on May 11, 2013, 08:23:41 PM
Ok i've decided to use this as a base: (If i can find one!  :P )



Then make it look like this:



But with all red tank and side covers with the exception for the "ZUNDAPP" and the "KS125 SPORT" logos and a fat expansion chamber.
I will swap the fork with one from the later ks125 models with disc brake on the front. (Cus i want that...) Then i will look into if it would be possible to machine a hub out of one of those solid alu wheels that the newer models sport. (DISC BRAKE) Gonna snatch the hydraulic clutch and front brake master cylinders from a bike which ive seem to have forgotten the name of.. Then steal the slave cylinder from whatever hydraulic clutch kit i can find for a cheap buck. Then it's just a ****load of small things left, that no one will probably even notice. Like relocating the horn to underneath the tank. *Sigh* Lots of things to do... First thing is to find a suitable bike that's not too far away and is for sale.  :D I will create a build thread as soon as i get a hold of that damn KS125.
Title: Engine choice
Post by: TMKIWI on May 12, 2013, 08:36:13 AM
Saw this the other day.
Kawasaki Avenger motor in a FZR250 frame.

Title: Engine choice
Post by: factoryX on May 12, 2013, 08:44:54 AM
Gives me some ideas for motor mounts, thanks for the pic.
Title: Engine choice
Post by: Jeram on May 12, 2013, 09:11:24 AM
that would be a fun little bike to ride. much like the 750 kawasaki triples mounted in ZXR750 chassis. they would be wicked to ride!
Title: Engine choice
Post by: scotty dog on May 12, 2013, 10:33:03 AM
I saw a pic somewhere of a CR 500 af made into a café racer, looked very cool
Title: Engine choice
Post by: Lolerbabop on May 12, 2013, 11:03:32 AM
I saw a pic somewhere of a CR 500 af made into a café racer, looked very cool
I hate those... They look alot better with the older steel frames.
Title: Engine choice
Post by: Lolerbabop on May 15, 2013, 10:02:29 AM
I think ima have to try and find one of these.. The older ones are expensive and it feels wrong to buy an old motorcycle in mint condition just to cut it up and ruin that original paint job and stuff..



It would be pretty easy to make an older looking bike out of this thing.

So what do you guys think of machining a wheel HUB out of one of those solid wheels that's in the picture above? I'd like to have spoked wheels with a disc brake on the front like on the newer KS125's.

Here's another view of the front wheel.

Title: Engine choice
Post by: evo550 on May 15, 2013, 01:24:22 PM
I'd say it would be easier and safer to try and find spoked wheels to fit. Drilling 36 holes into a hub not designed for it might be a recipe for disaster.
Title: Engine choice
Post by: Lolerbabop on May 15, 2013, 04:55:18 PM
I'd say it would be easier and safer to try and find spoked wheels to fit. Drilling 36 holes into a hub not designed for it might be a recipe for disaster.
Yeah i kinda figured it might become a death trap, but still.. And i would only need a hub that fits. I think... But im gonna try and get a hold of one of those rims and see how much material there is to work with. Priority number one is to find a damn bike to work with though. The front disc brake hub spoked thingie is dead last. I'll just use the solid wheel if i have to untill i find something with spokes that works.
Title: Engine choice
Post by: VintageBlueSmoke on May 16, 2013, 09:12:04 AM
Any front wheel would work, you just have to make spacers. The trick will be to mouont a disk brake caliper to those old forks. It can me done but it might be more than you bargained for.
Title: Engine choice
Post by: Lolerbabop on May 16, 2013, 11:55:34 AM
The forks already have brake calipers.. The newer KS125's have disc brakes on the front.