Two Stroke Motocross

Two Stroke Motocross Forum => Technical => Topic started by: redrider611 on January 02, 2013, 08:20:24 AM

Title: CR250. Random bog issue?????
Post by: redrider611 on January 02, 2013, 08:20:24 AM
Ok guys, here is the situation.
2004 CR250. Bike runs great (crisp and clean) for several laps (5-10) and then all of a sudden it has a random bog for a split second.
It will usually happen in the whoops or on landings.

Things that have been checked already:
PV is working fine (even eliminated it) and it still does the same random bog
Float level at different settings
reeds are new and sealing fine
no air leaks found
kill switch removed
CDI changed


the bike ran great before and all of a sudden it started this. I am lost.
I hope someone has the answer for it.

Thanks 
Title: CR250. Random bog issue?????
Post by: arnego2 on January 02, 2013, 11:30:46 AM
How about the coil that would be my candidate.
Title: CR250. Random bog issue?????
Post by: eprovenzano on January 02, 2013, 02:30:51 PM
It seems to be electrical, so I'd try the coil, and also a new plug.
Title: CR250. Random bog issue?????
Post by: SachsGS on January 02, 2013, 04:15:01 PM
It's been my experience that an electrical problem can fool you into thinking it's a carb. problem and vice versa. Check for play in your crank and carefully examine the magneto side crank seal.
Title: CR250. Random bog issue?????
Post by: _X_ on January 02, 2013, 09:05:26 PM
could be caused by fuel splashing around (fuel starvation) in the float bowl. i think that is a reason boyesen made the super bowl http://boyesen.com/super-bowl.html
Title: CR250. Random bog issue?????
Post by: redrider611 on January 03, 2013, 02:45:19 AM
I forgot to mention that I had already replaced the left crank seal and it still did it.
I have also ran 3 different carbs with no luck.
I have also changed the coil and again no luck.

It is an absolute random bog.

I am going to be spiting the cases tomorrow to check for cracks internally causing a random lean issue.

Starting to think it needs holy water in the rads....
Title: CR250. Random bog issue?????
Post by: Stusmoke on January 03, 2013, 05:19:12 AM
Your airbox isnt sucking in dirt is i? Theres no signs of coolant burning in the cylinder?

Also check the fuel shut off valve filter thats on the tank. If thats filthy dirty there could be dirt getting into your fuel and therefore, into your jets. Hence the random bog. If its filthy dirty, clean it (duh) and leave your bike to idle for about 10 minutes then come back and pull it off. If its disgusting again, you sound experienced enough to know the rest.

The force you take on when you plow through whoops or take big landings could be enough to force some of the dirt that might be in that filter through it.

Good luck. Exhaust ALL of the simple options you or anyone can possibly conceive before you start splitting anything :P
Title: CR250. Random bog issue?????
Post by: 2T Institute on January 03, 2013, 11:13:31 AM
could be caused by fuel splashing around (fuel starvation) in the float bowl. i think that is a reason boyesen made the super bowl http://boyesen.com/super-bowl.html

My thoughts as well also set the float height to be just before fuel comes out the overflow. Save yourself the grief of splitting the cases.
Title: CR250. Random bog issue?????
Post by: SachsGS on January 03, 2013, 04:18:52 PM
Is the vent on your gas cap plugged?
Title: CR250. Random bog issue?????
Post by: redrider611 on January 04, 2013, 03:54:11 AM
All things have been checked and rechecked.
I have used 3 different carbs with float levels set and it still does it.
All vent tubes breath fine, no holes in float, etc.
coolant is not getting into the combustion chamber either.

It is really strange. On average I build 1-2 motors a week and I have never seen anything like this before.
It bugs the crap out of me too.
Title: CR250. Random bog issue?????
Post by: Stusmoke on January 04, 2013, 04:39:35 AM
You said you changed coils right? I'm guessing you changed sparkplugs too? Have you googled around for anyone of the same year model having a similar issue? How accurate is your jetting?
Title: CR250. Random bog issue?????
Post by: 2T Institute on January 04, 2013, 11:31:29 AM
All things have been checked and rechecked.
I have used 3 different carbs with float levels set and it still does it.
All vent tubes breath fine, no holes in float, etc.
coolant is not getting into the combustion chamber either.

It is really strange. On average I build 1-2 motors a week and I have never seen anything like this before.
It bugs the crap out of me too.

Is your pilot jet a bit rich or lean, as this seems to be a heat related issue. Could it be once heat soak occurs your jetting is to rich off the bottom?
Title: CR250. Random bog issue?????
Post by: evo550 on January 04, 2013, 02:41:01 PM
Have you checked your carb floats for cracks ?
My sons YZ 85 had a similar problem, turned out after much investigation that there was a small crack in the float that would slowly fill up with fuel causing the level to change, creating a bog you described.
Title: CR250. Random bog issue?????
Post by: SachsGS on January 04, 2013, 04:58:51 PM
Will the CR run with the choke on when the motor is at operating temperature? If so leave the choke on and see if it still happens.

Recently I repaired a neighbour's YZ 125 that has, if I am not mistaken, a Mikuni TMX carb that is similar to what you have on your CR. The YZ had a similar "bog", but more pronounced, than your CR. The bog went away if I left the choke on but it was obviously too rich and couldn't be ridden that way.So fatten up the pilot and all will be fine? Nope. I didn't want to waste a lot of time jetting the bike (time I didn't have) but something was not right. A freind had a similar problem with his TMX equipped Husky WR250 and he ended up putting a Keihin on the bike after wasting a lot of money trying to jet the Mikuni to no avail.
Title: CR250. Random bog issue?????
Post by: TMKIWI on January 04, 2013, 11:06:17 PM
Does it happen at only 1 track , or does it happen everywhere.?
Reason I ask is I have had problems with some outboards having a random missfire and after countless hours of wasted time went out with them and found it only happened at 1 spot on the water.
It turned out to be electrical interference from an under water cable.
Strange but it does happen. That is why you see all the different electrical standards on CDI's.

Radio and/or electrical interference is so rare these days it can take awhile to diagnose it.
But it does happen..

If it happens at any track , disregard the above. :)
Title: CR250. Random bog issue?????
Post by: Stusmoke on January 05, 2013, 04:24:56 AM
Does it happen at only 1 track , or does it happen everywhere.?
Reason I ask is I have had problems with some outboards having a random missfire and after countless hours of wasted time went out with them and found it only happened at 1 spot on the water.
It turned out to be electrical interference from an under water cable.
Strange but it does happen. That is why you see all the different electrical standards on CDI's.

Radio and/or electrical interference is so rare these days it can take awhile to diagnose it.
But it does happen..

If it happens at any track , disregard the above. :)

THats trippy shit. You must've been like WTFFFFFFFF!!!! A miniature and electrical bemuda triangle :D
Title: CR250. Random bog issue?????
Post by: SachsGS on January 05, 2013, 04:35:44 PM
Strange things happen in NZ.
Title: CR250. Random bog issue?????
Post by: moto867 on January 05, 2013, 04:49:18 PM
do you have one of those stubby colored tank vents on your bike?  if so, toss it as far away as possible, put a regular piece of vent line on there and try again.  That mikuni is crap also, put a 38mm pwk on there and you'll wonder why you didnt do it earlier.
Title: CR250. Random bog issue?????
Post by: Stusmoke on January 05, 2013, 09:25:53 PM
Strange things happen in NZ.

I know right. Especially when they inspect all their fat lambs, with their pulverized rectums. ONLY IN NZ!
Title: CR250. Random bog issue?????
Post by: redrider611 on January 06, 2013, 03:07:41 AM
Ok guys, Everything is venting properly and no holes in float (as I mentioned before I have used 3 different carbs) and no change.
It does it randomly at every track no matter if it is on the first lap or 10th lap. It is completely random.

Title: CR250. Random bog issue?????
Post by: redrider611 on January 06, 2013, 05:44:10 AM
Well, the verdict is in. After splitting the cases I found a cracked right case half. it is a hairline crack but just enough to suck air at time and cause a lean issue. I have a spare set of cases so I will take care of it this weekend.
I have never seen this before but there is a first time for everything.

Thanks to everyone for the input.
Title: CR250. Random bog issue?????
Post by: 2T Institute on January 06, 2013, 05:51:32 AM
Where was the crack?
Title: CR250. Random bog issue?????
Post by: TMKIWI on January 06, 2013, 08:17:15 AM
I know right. Especially when they inspect all their fat lambs, with their pulverized rectums. ONLY IN NZ!

Enough of the sheep jokes stu.
They weren't funny 20 years ago and still not funny.
An intelligent man wouldn't throw out the same joke every 5 minutes. It gets old. >:(
Title: CR250. Random bog issue?????
Post by: redrider611 on January 06, 2013, 02:57:37 PM
Where was the crack?

On the bottom (crank web area).
Title: CR250. Random bog issue?????
Post by: Stusmoke on January 06, 2013, 09:51:49 PM
I know right. Especially when they inspect all their fat lambs, with their pulverized rectums. ONLY IN NZ!

Enough of the sheep jokes stu.
They weren't funny 20 years ago and still not funny.
An intelligent man wouldn't throw out the same joke every 5 minutes. It gets old. >:(

Sorry mate. I'm not taking the piss either, being serious.

Where was the crack?

On the bottom (crank web area).

Thats really crap. Are you gonna buy a new case?
Title: CR250. Random bog issue?????
Post by: SachsGS on January 07, 2013, 12:17:59 AM
That's a new one for me.
Title: CR250. Random bog issue?????
Post by: redrider611 on January 07, 2013, 06:02:30 AM
Yea, its really strange. I have spare cases so big deal.
Title: CR250. Random bog issue?????
Post by: cnrcpla on January 07, 2013, 12:30:13 PM
Did a rock hit it? Maybe a casting defect from the factory?
Title: CR250. Random bog issue?????
Post by: redrider611 on January 07, 2013, 05:06:17 PM
Its a casting defect. Not going to stress over it. Ill do a case swap with fresh main bearings, seal, crank, etc. Just going to freshen it all up while it is apart
Title: CR250. Random bog issue?????
Post by: Stusmoke on January 08, 2013, 03:21:59 AM
Good call. Makes no sense to put it back together only to tear it down again in 20 hours.
Title: CR250. Random bog issue?????
Post by: eprovenzano on January 08, 2013, 05:37:48 PM
That's a new one for me.
I agree...  Just glad you found the problem.
Title: CR250. Random bog issue?????
Post by: SachsGS on January 09, 2013, 12:12:42 AM
I wonder if the frame was flexing slightly on the big hits allowing the crack to open up and create an air leak?
Title: CR250. Random bog issue?????
Post by: cnrcpla on January 09, 2013, 01:09:25 PM
That actually makes a lot of sense. Case cracked (pun intended). Sachs you should be a bike detective.  ;D
Title: CR250. Random bog issue?????
Post by: SachsGS on January 09, 2013, 03:06:11 PM
 ::) ;D