Two Stroke Motocross

Two Stroke Motocross Forum => General Two Stroke Talk => Topic started by: Chris2T on September 02, 2012, 01:51:45 AM

Title: Cycle World Two Stroke article
Post by: Chris2T on September 02, 2012, 01:51:45 AM
very good article about two strokes in the October issue of Cycle World, and how Husqvarna is poised to release a street legal enduro with direct-injection, and that KTM has theirs in the ready. I especially love the statements about how "4 stroke were more expensive and much more maintenance-intensive, and tended to have exhaust sound that was offensive...putting pressure on mx tracks to quiet down or shut down".
Nice to see one of the most well respected magazines in the entire motorcycle industry speak the truth about 4 strokes. When the di 2 strokes break cover i wonder if the AMA will be forced to reconsider their rules, in order to let this new technology have a chance at competing. Or perhaps the new motors can defeat the 4 strokes, handicap or not!
Title: Cycle World Two Stroke article
Post by: Logan Dewey on September 02, 2012, 03:21:00 AM
Thats awesome! Street legal two strokes ftw
Title: Cycle World Two Stroke article
Post by: Jeram on September 02, 2012, 07:36:59 AM
where did they get their sources from though? fresh sources or repeating info from years gone by?

Huskys promise of a DI 2T for this year which they failed to deliver? or KTMs great DI 2T which is apparently in the closet just like R-kelly and Tom Cruise from that southpark episode.

I dont have access to that magazine unfortunately, would you be able to scan and post it up?
Title: Cycle World Two Stroke article
Post by: Jeram on September 02, 2012, 07:42:14 AM
http://www.cycleworld.com/2012/08/13/two-stroke-resurrection/

here it is.

nothing new really unfortunately.

perhaps we will see the husky released this time next year, but it will likely just be more waiting.

I've been hearing the 'next year its comming' for years (since 2008 I beleive). It started with KTM, then Husaberg, Husaberg again, Then Gas Gas and TM, and now its Husqvarna's turn :)
Title: Cycle World Two Stroke article
Post by: metal_miracle on September 02, 2012, 01:48:44 PM
I think it has something to do whit when euro 4-5 emission standard comes in to effect
Title: Cycle World Two Stroke article
Post by: Chris2T on September 02, 2012, 01:57:32 PM
what's new is that no less an authority than Cycle World has published an article about it. Who knows, maybe it won't be released any time soon. I too have heard about KTM's direct injection for many years now and i've stopped holding my breath. But the fact is, is that Ski-Doo has turned the snowmobile world upside down with their direct injected 2 strokes engines, so the technology is there.   
Title: Cycle World Two Stroke article
Post by: chump6784 on September 02, 2012, 09:16:57 PM
I think it has something to do whit when euro 4-5 emission standard comes in to effect

Yep. Ktm has said that when their road legal 2 strokes can no longer pass emissions tests they will bring out their DI EXC. Until then they are sticking with the carb
Title: Cycle World Two Stroke article
Post by: Jeram on September 02, 2012, 10:02:29 PM
Euro 5 has already been and gone if I am correct? Euro 6 is 2015 yes?

If they were comming out next year we would have surely had a teaser video or a international motor show appearance by now. I'm personally going to say that they are more than 12 months off.

Interesting thing is that snowmobiles gradually stepped from carb to efi and then dfi, whereas the bikes are making an enormous leap carb to dfi
Title: Cycle World Two Stroke article
Post by: Stusmoke on September 04, 2012, 11:34:29 PM
Euro 5 has already been and gone if I am correct? Euro 6 is 2015 yes?

If they were comming out next year we would have surely had a teaser video or a international motor show appearance by now. I'm personally going to say that they are more than 12 months off.

Interesting thing is that snowmobiles gradually stepped from carb to efi and then dfi, whereas the bikes are making an enormous leap carb to dfi

I was going to point that out too. But another thing thats noteworthy is that DI in a two stroke would most likely remove the need for fuel to be in the crank case. Maybe someone will make a DI 2 stroke car with a sump to save mixing the gas. That would indeed be interesting and once you slap on a turbo with that direct injection it would definitely be exciting to see the dyno curve.
Title: Cycle World Two Stroke article
Post by: citabjockey on September 05, 2012, 12:17:05 AM
There will not be a DI 2-stroke with a sump. The intake air has to pass through the crankcase -- unless you superchange it.  Sump oil bath would smoke like crazy and suck out all the oil. So the only way to oil the bearings/piston is with an injection system as no fuel will be squirted in there.

As far as bikes going straight from carbs to DI there are a couple of examples to the contrary. 4 stroke bikes have had fuel injection for awhile and OSSA makes a trials bike with FI as well. But yes, it will be a big stretch from what we have now (stone knives and bear skins) to reliable DI two stroke dirt bikes (spaceships).


Euro 5 has already been and gone if I am correct? Euro 6 is 2015 yes?

If they were comming out next year we would have surely had a teaser video or a international motor show appearance by now. I'm personally going to say that they are more than 12 months off.

Interesting thing is that snowmobiles gradually stepped from carb to efi and then dfi, whereas the bikes are making an enormous leap carb to dfi

I was going to point that out too. But another thing thats noteworthy is that DI in a two stroke would most likely remove the need for fuel to be in the crank case. Maybe someone will make a DI 2 stroke car with a sump to save mixing the gas. That would indeed be interesting and once you slap on a turbo with that direct injection it would definitely be exciting to see the dyno curve.
Title: Cycle World Two Stroke article
Post by: Stusmoke on September 05, 2012, 12:40:20 AM
There will not be a DI 2-stroke with a sump. The intake air has to pass through the crankcase -- unless you superchange it.  Sump oil bath would smoke like crazy and suck out all the oil. So the only way to oil the bearings/piston is with an injection system as no fuel will be squirted in there.

As far as bikes going straight from carbs to DI there are a couple of examples to the contrary. 4 stroke bikes have had fuel injection for awhile and OSSA makes a trials bike with FI as well. But yes, it will be a big stretch from what we have now (stone knives and bear skins) to reliable DI two stroke dirt bikes (spaceships).


Euro 5 has already been and gone if I am correct? Euro 6 is 2015 yes?

If they were comming out next year we would have surely had a teaser video or a international motor show appearance by now. I'm personally going to say that they are more than 12 months off.

Interesting thing is that snowmobiles gradually stepped from carb to efi and then dfi, whereas the bikes are making an enormous leap carb to dfi

I was going to point that out too. But another thing thats noteworthy is that DI in a two stroke would most likely remove the need for fuel to be in the crank case. Maybe someone will make a DI 2 stroke car with a sump to save mixing the gas. That would indeed be interesting and once you slap on a turbo with that direct injection it would definitely be exciting to see the dyno curve.

Good point on the sump part. But the OSSA comment reminds me didn't one of our members buy 1 out of 5 OSSA 300 FI enduro machines? What was his name.... He owned a mechanic shop. Daosplace. Where the hell is he? I'm dying to hear how that bike went.
Title: Cycle World Two Stroke article
Post by: Jeram on September 05, 2012, 01:17:49 AM
from what Ive heard, no OSSAs have been delivered yet. Heck I havnt even seen any photos of one being stared/riden/raced or tested yet.
only pictures of the bike at the motor show.

IMO, the ossa is more than 12 months away also.

but also interestingly the OSSA adventure bike which is half way between a trials bike and an enduro bike is on youtube being tested by a spanish journalist. looks like a nice bike for trecking through rough terrain. (think its basically the same motor as the enduro bike, but Im not sure)
Title: Cycle World Two Stroke article
Post by: VintageBlueSmoke on September 05, 2012, 01:14:00 PM
OSSA has stated publicly (and in an email to me!) that it will not be available until Spring 2013.

Although I think it is possible for somone to make a 2T DI Microcar (i.e. Axiom, Ligier etc), I find it unlikely. What I see going into them now are 4T Diesels due to the crazy high price of gas here in Europe (US Military bases are ove $4 per gallon, the locl economy is over 1.60 euro per liter!).

Fuel efficiency is the mantra today, not performance.
Title: Cycle World Two Stroke article
Post by: SachsGS on September 05, 2012, 03:18:48 PM
The modern automotive diesels are providing both fuel economy and performance. :D
Title: Cycle World Two Stroke article
Post by: VintageBlueSmoke on September 05, 2012, 03:37:05 PM
The modern automotive diesels are providing both fuel economy and performance. :D

Not in Microcars!

 :P
Title: Cycle World Two Stroke article
Post by: Stusmoke on September 06, 2012, 09:22:31 AM
(US Military bases are ove $4 per gallon, the locl economy is over 1.60 euro per liter!).

Fuel efficiency is the mantra today, not performance.

Thats about $2 AUD. Geezus thats madness. put 50 litres in your ute and thats 100 bucks thats rediculous. We pay about $1.5 AUD a litre here for 92 octane swill.
Title: Cycle World Two Stroke article
Post by: Coop on September 07, 2012, 01:43:22 PM
Lots of two strokes in magazines lately. You guys that ride off-road should check out Trail Rider. It is full of them.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 09, 2012, 12:22:35 AM
Why wait, do it yourselves, the technology is already out there. I use a Link Atom computer on my MX twostroke. Rear transfer port injection, by staging the injection, fuel wastage is reduced, more power, wider power spread. Enough oil deposit on the transfer runs down to the crankcase to service the bigend. It's been running for about eight months now. Yes there has been may issues.
Title: Cycle World Two Stroke article
Post by: Jeram on September 09, 2012, 09:46:48 AM
Such a build would take an average guy a year or so to complete and injected 2T

Would suck to be half way through the process of building one and husqvarna comes up with there DI 2T haha.

more info on your bike? is it the 500 weve been hearing about?
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 05:08:36 AM
The bike I have fuel injected is Kawasaki 350 Bighorn 1973. This only a test hack. A VMX bike.
Title: Cycle World Two Stroke article
Post by: TMKIWI on September 15, 2012, 06:09:56 AM
Uniflow. Are you going to Whakatane on the 6th Oct.?
I'll see you there if you are. ;D
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 06:15:46 AM
Yes I'll be there. If I don't wreak it first.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 06:25:02 AM
Ignore the bike. The EFI that it run's on now is off the shelf components, Link EFI, car injectors, bosch fuel pump, Subaru relief valve.   You can see the injector nozzles in the in the back of the crankcase ( x2).
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 06:27:37 AM

You can see the injector bodies in the intake cavity behind the cylinder.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 06:31:11 AM

Flywheel side, one censor run's the ignition ( Ignitec ) and the other run's the EFI system using a 12 minus 1 trigger wheel.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 06:38:04 AM

This bike has a vairable rotary valve housing operated by the Ignitec ignition. From 55 degrees valve closing at low speed to 78 Degrees at full throttle.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 06:42:11 AM

Cylinder head.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 07:18:36 AM

Fueling changes. Link EFI has the ability to change the fueling as the head temp changes. With Ethanol the fuel requirement changes above 70 degrees C,  more fuel required. This can be changed on a graph that uses TPS and Temp. This information is overlaid the main fuel map. Very handy with an air cooled engine.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 07:30:30 AM
TMKIWI, what are you riding at Whakatane?
Title: Cycle World Two Stroke article
Post by: TMKIWI on September 15, 2012, 10:38:53 AM
'85 RM125.
The build is in the vintage section.
I havn't even riden it yet, just a couple of heat cycles in the shed.
Will get it out this week to run it in and jet it. Hopefully.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 11:56:34 AM
Nice bike, very clean and tidy, seems a pity to race as it's only down hill from there. This years Kiwi VMX should be a good one. Apparently entries are up on last year.
Title: Cycle World Two Stroke article
Post by: SachsGS on September 15, 2012, 03:18:40 PM
Hey Uniflow, why did you make the intake port timing variable as opposed to the exhaust port timing?
Title: Cycle World Two Stroke article
Post by: lauterbacher on September 15, 2012, 05:36:42 PM
Uniflow did you put the hole in the upper rod end of the crank? If so was it hardened and what did you use to do it. Thanks
Title: Cycle World Two Stroke article
Post by: Uniflow on September 15, 2012, 09:26:51 PM
The rod is a Hot Rod, to suit a Polarus trail boss. Five mm longer and I had to bore the crank flywheels out one mm. I offset the holes half a mm to get an extra one mm stroke. It is a much better rod than original. Piston is also Wiseco trail boss.
An exhaust power valve would be next on the development list.
I think this engine is as far as I want to go with development, I only did it to see if it could be done, EFI that is. I bought a YZF 250 to start the next development, throw the engine out and fit a 350 twostroke with EFI. This new water cooled engine will have a powervalve and I would like to use the vairable rotary valve again as it shows good results. Probably will run it on ethanol again as well. Trouble is, Meagan my daughter thinks the YZF is her's now and is using for trail riding. The new engine will probably take a little time to build up anyway.
Title: Cycle World Two Stroke article
Post by: 2T Institute on September 15, 2012, 10:51:02 PM
Do you know Bill Doe the Taupo Tow truck king? Geez surely Wobbly would have knocked a pipe up for you? :D Nice to see Kiwi ingenuity is alive and well
Title: Cycle World Two Stroke article
Post by: Uniflow on September 16, 2012, 01:33:15 AM
2T Institute, you probably already know all about twostroke EFI, I'm teaching Wobbly, as if! I suppose what I'm trying to say here in general is, don't just sit there and wish for EFI, It''s a workable solution now. It works and works well.
Yes I know Bill, race with him. Lucky I'm not in his class though, because I'm not in his class. He is faster than me. So comes the relentless quest for MORE POWER!
Wobbly is involved with the new engine design, he is simulating the ports, exhaust and rotary valving at the moment. I have an onther set of YZF cases that I've clocked up in the mill. Usually we cut a pattern and cast cases but this time I might just cut from solid alloy, depends on cost. This way I can manipulate the new engine to fit the original frame mounts and not cut. I don't think people realise the damage you do to modern alloy frames by welding them. Frame goes soft and will crack! These frames are heat treated to probably T6 in the factory and can not welded without re heat treating afterwards. I'm even considering designing in a balance shaft to make it less stress on the alloy frame. Maybe?
Title: Cycle World Two Stroke article
Post by: lauterbacher on September 16, 2012, 04:05:33 AM
Well I'm trying to wrap my head around this and understand how it works, If the fuel is being placed in the injectors and not the rotary valve via a carburator.How does the rotary valve work in this application? Thanks
Title: Cycle World Two Stroke article
Post by: SachsGS on September 16, 2012, 04:13:01 AM
Some AL frames are 7000 series which is self hardening. You are right about the 6000 stuff, lose the T6 and it turns to silly putty.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 16, 2012, 07:15:50 AM
7000 doesn't have good fatigue resistance. Bicycle manufactures have moved away from 7000 series now, 6000 heavier but lasts longer.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 16, 2012, 07:36:46 AM
The rotary valve still organizes the air into the crankcase, just has no fuel with it. Oil is still deposited from the injected fuel around the crank case and rotary valve via deposits in the transfer ports. One of the problems with the Link computer is some it's twostroke injection timing software is not operational yet. I can change the start of injection timing to a given point with the "on time" moving away from this point. I'm injecting approx over 180 degrees at full throttle (180 degrees injector on time ), so I have to set the start at approx 20 degrees after TDC ( quite a way before transfers open) so that at full throttle there is no injection still happening after transfer closes. If injection occurs after transfer port shut the fuel mixture on the next cycle is not so accurate ( power loss ). This I have found. Best it to have a fixed shut time ( approx 30 degrees before transfers shut ) and have the injection start vary. This will bring max injector start time to about 30 degrees ATDC at full throttle. This is what is needed, as up to about one third throttle is happening as the transfer is occurring. This I have found gives best bottom end power. Clear as mud?
Title: Cycle World Two Stroke article
Post by: Jeram on September 16, 2012, 09:34:12 AM
If I ever get my bighorn project of the ground Ill have to look into your set up a little more. We were going to try and mount a 800cc twin snowmobile cylinder onto the bighorn bottom end to try and get more power.
One problem I found with the bighorn rotary valve was that it is difficult to increase the area of the inlet passage (at the disc) to equal that of a 44mm carb (or a 44mm throttle body). I found that you could increase the area to the equivalent of a 41mm throttle body via widening the inlet of the stock disc cover.
How did you overcome this? and what size throttle body are you running?
Title: Cycle World Two Stroke article
Post by: 2T Institute on September 16, 2012, 11:36:18 AM
2T Institute, you probably already know all about twostroke EFI, I'm teaching Wobbly, as if! I suppose what I'm trying to say here in general is, don't just sit there and wish for EFI, It''s a workable solution now. It works and works well.
Yes I know Bill, race with him. Lucky I'm not in his class though, because I'm not in his class. He is faster than me. So comes the relentless quest for MORE POWER!
Wobbly is involved with the new engine design, he is simulating the ports, exhaust and rotary valving at the moment. I have an onther set of YZF cases that I've clocked up in the mill. Usually we cut a pattern and cast cases but this time I might just cut from solid alloy, depends on cost. This way I can manipulate the new engine to fit the original frame mounts and not cut. I don't think people realise the damage you do to modern alloy frames by welding them. Frame goes soft and will crack! These frames are heat treated to probably T6 in the factory and can not welded without re heat treating afterwards. I'm even considering designing in a balance shaft to make it less stress on the alloy frame. Maybe?

I know SFA about EFI. If Bill ever gets a bit cheeky ( ;)) about his riding prowess ask him what happened when he rode a TS400 at Classic Dirt   :D I'll see if I can dig up  the pic of him riding my TS 400.

Have you tried injecting a BDC that is when the pull from the pipe is strongest. 
Title: Cycle World Two Stroke article
Post by: scotty dog on September 16, 2012, 11:52:24 AM
It all sounds extremely confusing to me but it's good to see it can be done, good stuff ;)
Title: Cycle World Two Stroke article
Post by: Uniflow on September 16, 2012, 09:06:49 PM
In a nutshell, the injection timing is important. I can see why it's probably a good idea to use a small and a large injector, staged. The Link software is not able to do this in " twostroke mode" . Also there is an option to nail down the injector finish time and adjust the start time, or a center and adjust either way from that point. Also not available in twostroke mode. These options are available in fourstroke mode. So next step is to call the bike a fourstroke twin, 360 degree firing ( I don't need to use the ignition as this is done with a separate unit), This will use two drivers ( switches ) in the Link unit to run each cylinder ( if it were a twin ). Both drivers can be hooked together to run my pair of injectors each 360 degree cycle. This requires a cam sensor, I'll use a circuit called a flip flop connected to the ignition trigger ( single pulse per rev ). This circuit ( flip flop ) will only allow every second pulse to be seen by the Link computer, as far as the computer is concerned, a cam sensor. This will trick the computer in doing what I need it to do. Now all these options will be  available. New Link soft wear will be available in eight months. I can't wait that long, I want it now.
That's a big nutshell.
Title: Cycle World Two Stroke article
Post by: 2T Institute on September 17, 2012, 10:43:45 AM
I'll have to go the info pump on Wobbly all about this new engine  ;D
Title: Cycle World Two Stroke article
Post by: Uniflow on September 18, 2012, 12:13:57 AM
You can try but it's so secret even Wobbly don't know what he's doing!
I'm sure Lozza, he will spill the beans. He's just making sure I don't do my "usual" and just estimate port time area's. His simulator is way more accurate than me.


 
Title: Cycle World Two Stroke article
Post by: Davo on September 21, 2012, 12:03:28 AM
Really good work Uniflow!

Did you consider using Ignitech's combined ignition and EFI ECU... the Ignijet? How hard/easy was it to nail down the fuel maps to give good running across a range of temps and conditions?


Hey Jeram, this is where youve been hiding... found your name all over this forum, forum whore! he he (dmcca here)
Title: Cycle World Two Stroke article
Post by: Jeram on September 21, 2012, 05:26:12 AM
haha hey dave!

In not a forum whore, I dont get paid for it...

-Im a forum slut haha
Title: Cycle World Two Stroke article
Post by: Uniflow on September 21, 2012, 11:44:50 PM
Yes I did think of using wobbly's ignitech unit. Cost a little more than the Link. I've used quite a few link units in the past on the Subaru powered gyro copters we build and have a good working relationship with the guys at link. But I was a little disappointed that the Atom unit I was sold did not have the suitable soft wear activated even though I was told that it was when I bought it. No problem, as it will be available in the next soft wear release. At the moment I'm "tricking" the computer into doing what I want. To be fair not a lot of after market computer makers have had a lot to do with transfer port injection where timing is so important. It is interesting to note that the default setup for injector timing is batch fire every 180 crank degrees ( fourstroke car engine ), this timing is random every time the engine is started. Once started it stays constant, but next time you start it will locate somewhere else. You can imagine the issues this caused, trying to tune this type of setup was impossible and it took a while to sort it out. I ended up making a device to strobe the injectors on and off points. Link's experience with twostroke injection has only been with snowmobile engines injecting into the intake ( an electronic carburetor ) where injection timing seems to be less important. You can appreciate I've put a lot of time and thought into this project.
Title: Cycle World Two Stroke article
Post by: Uniflow on September 21, 2012, 11:56:31 PM
How hard was it nail down tuning? Well it's still happening, some of the problem has been the computer setup as stated above and some the ethanol fuel I'm running ( too many new things at once ). Ethanol has the odd requirement for more fuel above 70 / 80 degrees C ( engine temp ). Water cooled engine you would never notice. Air cooled, at 120 degrees it becomes very lean so more fuel is needed. This is were the computer is soo good as it can easily be setup for this. This was always the problem with the MFI system I had previous. Very rich cold and early in the race only to come right at about two laps in, very frustrating! Now we can fuel it so the engine never sees 120 C.